The Baja Designs JKU Build is a showcase of off-road engineering and innovation, brought to life by the skilled team at Rockstar Garage. Central to this ambitious project is the installation of the Motobilt Cage Kit for the Jeep JLKU, a key component designed to enhance performance on the toughest trails. Here’s a behind-the-scenes look at how Rockstar Garage integrated this top-tier cage into the Jeep Wrangler JKU for the ultimate Baja-inspired build.
See all the action below in the Video!
Groundwork: Preparing for the Cage Installation
Before the cage could be installed, Rockstar Garage focused on preparing the Jeep’s frame and rear axle to accommodate the upgrades:
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Axle Upgrades:
- The stock axle was stripped, smoothed, and outfitted with a truss system for added durability.
- Modifications ensured compatibility with the Motobilt kit and provided a solid base for the suspension and cage integration.
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Frame Adjustments:
- Rear frame modifications were tailored to seamlessly integrate with the Motobilt rear inner fenders and cage, creating a cohesive structure.
Building the Motobilt Cage Kit
The installation of the Motobilt Cage Kit was a vital part of this build. Rockstar Garage’s methodical approach ensured the cage was installed with precision and durability:
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Strategic Alignment:
Using tools like aluminum flat stock and angle iron, the A, B, C, and D pillars were aligned perfectly on the same plane to maintain structural integrity.
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Advanced Welding Techniques:
The team employed rosette welding to splice the modular tubes together, ensuring seamless joints that maximize strength and distribute stress evenly.
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Custom Solutions:
Rockstar Garage designed custom modifications to ensure the cage fit perfectly with the Jeep’s rear inner fenders and body lines, reflecting the demands of the Baja build.
Challenges and Rockstar Garage Solutions
The Baja Designs JKU Build required Rockstar Garage to tackle several challenges, showcasing their adaptability and expertise:
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Compatibility Issues:
Rockstar Garage made adjustments to align with their installation. Prefessional installation is required to ensure a flawless fit.
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Removable B-Pillar:
To maintain the Jeep’s versatility, the B-pillar was designed by Motobilt to be removable, allowing for half-door setups in summer and full doors in winter. This feature was carefully integrated without compromising the cage’s integrity.
Final Steps: Welding and Assembly
To complete the cage installation, Rockstar Garage focused on welding and final assembly with meticulous attention to detail:
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Rotisserie Welding:
The cage was removed and placed on a rotisserie for welding, ensuring strong, clean seams without out-of-position welds. -
Attention to Aesthetics:
Rockstar Garage polished and cleaned every tube before welding, delivering a durable and visually stunning final product.
After welding, the B-pillar was reinstalled with precise alignment to ensure proper door gaps and a factory-like finish, essential for both functionality and appearance.
Why the Motobilt Cage Kit is the best choice for your build
The Motobilt Cage Kit is a game-changer for Jeep enthusiasts, offering:
- Unmatched Durability: Engineered to withstand the toughest conditions.
- Custom Fit: Modular components allow for tailored installations.
- Clean Aesthetics: Seamless joints and polished finishes elevate the overall build.
When combined with the expertise of a professional installer, this kit becomes a cornerstone of any serious off-road build.
From axle prep to final welds, the Baja Designs JKU Build is a testament to Rockstar Garage’s skill and dedication. The Motobilt Cage Kit is now a core component of this custom Jeep, ensuring it’s both capable and eye-catching. Stay tuned for more updates as this beast takes on the challenges of the Baja trails!
